OUR SERVICES & processing steps
TECHNOLOGY IN CARBON MANUFACTURING
Each day at G&G Compositi we work in a close and constant relationship with technology. The continuous evolution of materials and equipment enables us to always be in the forefront not only in production but also, and above all, in offering our customers innovative solutions, consistent with the project being developed and with process optimization. This is why Research and Development have always been essential in the evolution and continuous growth that our company has experienced in the many years of passion we have punt into our work.
Senior Manager
Stefano asuni
Design
The success of any project greatly depends on the initial analysis and feasibility study phase. Together with the customer, we verify the geometry of each single component with the aim of making available all our experience and know-how so as to check and improve the characteristics of the part. It is here that the complex production process begins, starting with rendering and then on to the 3D prototyping, which is done entirely in house at G&G Compositi, along with all the other stages of production such as structural calculations style and design management painting.
MODEL CONSTRUCTION
MOLD CONSTRUCTION
Making the mold in house is something that G&G Compositi has never wanted to give up. This choice means having direct and constant control over one of the essential elements for quality production
PLOTTER CUTTING
LAMINATION
OVENS AND AUTOCLAVES
This is the material baking and stabilizing phase which, under special pressure and temperature conditions, changes its structure thus acquiring the high level of rigidity typical of carbon. The highly advanced equipment used is no doubt one of the keys to the success and growth of G&G Compositi. However, in this stage as well, human intervention makes it possible to better optimize bag sealing so all parts adhere perfectly.
Ovens
- 1 oven measuring 3000×3500, max temperature 140°, equipped with vacuum pump
- 1 oven measuring 1000×1000’ max temperature 180°
Autoclaves
- 1 Maroso autoclave measuring 1000X2000 with 7 vacuum attachments and equipped with cycle control disk
- 1 Maroso autoclave measuring 1200X3000 with 10 vacuum attachments and equipped with cycle control disk
Making the mold in house is something that G&G Compositi has never wanted to give up. This choice means having direct and constant control over one of the essential elements for quality production
FINISHING
Once it is removed from the mold, the part is sent to another department where it undergoes a very delicate process: finishing. At this time the quality of each part is carefully inspected before proceeding to the delicate manual finishing phase in preparation for final painting (the only process that is done externally). During finishing, in addition to product enhancement, all the gluing and assembly operations of particularly complex parts are carried out in a dedicated department.
QUALITY CONTROL
Quality control is performed various times throughout the entire production cycle. In the last stage, the product goes through a final inspection to ensure that all its parameters and characteristics comply with all the strict weight and finishing specifications. Once the inspection is passed, each part is ISO 9001 certified and prepared for delivery.
CNC MACHINE SHOP
